Flat Cable FFC - High-Performance Flexible Connectivity Solution
Product Introduction
Flat cable FFC (Flexible Flat Cable) is a premium signal and power transmission component manufactured by Jiaxing Richang Auto Parts Co., Ltd.-a National High-tech Enterprise certified with IATF16949, ISO14001, and GB/T29490 standards. This flat cable FFC features high-purity copper conductors and heat-resistant insulation film, precision-laminated via advanced automated equipment to deliver exceptional flexibility, thin profile, and reliable performance. As a professional FFC flat cable supplier with over a decade of expertise in automotive and electronic connectivity, we implement strict quality control from RoHS-compliant raw material inspection to finished product testing. Trusted by global clients including SAIC-GM-Wuling, BYD, and GAC Passenger Cars, our flat cable FFC is engineered to excel in space-constrained, dynamic, and demanding industrial environments.
Key Advantages
Exceptional Flexibility & Bendability: The flat, thin structure of flat cable FFC allows effortless bending, folding, and routing in tight spaces, making it ideal for dynamic applications like automotive clock springs and electronic device hinges requiring repeated movement.
Space-Saving & Lightweight: Compared to traditional round cables, FFC flat cable occupies 30-50% less space and weighs 20-40% less, optimizing weight distribution and space utilization in vehicles, electronics, and industrial assemblies.
Stable Transmission Performance: High-purity copper conductors ensure low resistance and minimal signal/power loss, while premium insulation provides strong electromagnetic interference (EMI) resistance-critical for precision automotive and electronic applications.
Precision Automated Manufacturing: Produced with CCD visual inspection and automated lamination, our flat cable FFC maintains tight dimensional tolerances, ensuring consistent conductor spacing and reliable connectivity across batches.
Harsh Environment Durability: With an operating temperature range of -40°C to +125°C, FFC flat cable resists high/low temperatures, humidity, vibration, and salt spray-meeting automotive-grade (IATF16949) and industrial durability standards.
Customizable Configurations: We offer flat cable FFC with 2-26 conductors, customizable widths (0.3mm-1.0mm), pitch sizes (0.5mm-1.25mm), and lengths, tailored to specific needs for vehicles, electronics, and industrial machinery.
RoHS Compliance & Eco-Friendliness: All FFC flat cables meet RoHS standards, free from hazardous substances like lead and mercury, aligning with global environmental regulations for sustainable manufacturing.
Technical Specifications
|
Specification |
Details |
|
Product Name |
Flat Cable FFC (Flexible Flat Cable) |
|
Conductor Material |
High-purity copper strip |
|
Insulation Material |
Heat-resistant rubber film (PE-based) |
|
Conductor Count |
2-26 conductors (customizable) |
|
Conductor Width |
0.3mm, 0.5mm, 0.8mm, 1.0mm (standard); custom widths available |
|
Cable Thickness |
0.1mm-0.5mm (varies by conductor count and insulation layer) |
|
Pitch Size |
0.5mm, 1.0mm, 1.25mm (common specifications) |
|
Operating Temperature Range |
-40°C to +125°C |
|
Insulation Resistance |
≥100MΩ (DC 500V, 1 minute) |
|
Voltage Rating |
300V AC/DC |
|
Current Capacity |
0.5A-3A per conductor (depending on conductor size) |
|
Minimum Bending Radius |
≥5× cable thickness (dynamic bending); ≥3× cable thickness (static bending) |
|
Compliance Standards |
IATF16949, ISO14001, RoHS, GB/T29490 |
|
Testing Certifications |
SGMW (SAIC-GM-Wuling) Laboratory GP10 Recognition |
|
Raw Material Compliance |
RoHS-certified conductors and insulation film |
|
Packaging |
Vacuum-sealed with pearl cotton protection to prevent oxidation and damage |
Applications
Automotive Industry
Clock spring internal wiring, automotive wiring harnesses, instrument panels, infotainment systems, and safety components. Trusted by leading automakers including SAIC-GM-Wuling, BYD, GAC Passenger Cars, Jiangling Ford, and Hozon New Energy.
01
Consumer Electronics
Printers, scanners, copiers, LCD TVs, DVD/Blu-ray players, fax machines, audio equipment, and digital cameras-ideal for signal transmission between moving or compact parts.
02
Industrial Equipment
Plotters, industrial control systems, automation machinery, robotics, and sensors, where flexible connectivity in tight spaces is critical.
03
New Energy Vehicles (NEVs)
Battery management systems (BMS), on-board chargers, EV wiring harnesses, and charging piles, leveraging lightweight and high-temperature resistant properties.
04
Medical Devices
Portable medical equipment (e.g., ultrasound machines, patient monitors, wearable devices) requiring reliable, space-saving signal transmission.
05
FAQ
Q1: What makes your flat cable FFC suitable for automotive clock spring applications?
A1: Our flat cable FFC is engineered with exceptional flexibility to withstand repeated rotational movements (±2.0-±4.8 turns) in clock springs. It meets automotive-grade temperature (-40°C to +125°C) and vibration standards, with strict insulation resistance testing (≥100MΩ) to prevent short circuits. Backed by IATF16949 certification and SGMW laboratory recognition, it ensures long-term reliability in steering wheel assemblies-trusted by major automakers worldwide.
Q2: Can you provide custom flat cable FFC solutions for specific projects?
A2: Yes, we specialize in customizable FFC flat cable solutions. We tailor conductor count (2-26), pitch size, length, insulation materials, and terminal types to fit your unique application needs. Our engineering team collaborates closely with clients to develop prototypes, conduct performance testing, and deliver batch production with rapid lead times (10-15 working days for custom orders).
Q3: How do you ensure the quality of flat cable FFC during production?
A3: Quality control is integrated into every production stage: raw materials (conductors, insulation film) undergo batch sampling and RoHS compliance verification; key parameters (conductor width, thickness, pitch) are monitored via CCD visual inspection and automated systems; finished cables undergo insulation resistance, voltage resistance, bending durability, and signal transmission testing. We also maintain ISO14001 and GB/T29490 systems for holistic quality assurance.
Q4: What is the lead time for standard and custom flat cable FFC orders?
A4: Standard flat cable FFC configurations (common conductors, pitch sizes, and lengths) have a lead time of 7-10 working days. Custom orders require 10-15 working days, depending on design complexity and order quantity. Leveraging our strategic location in the Yangtze River Delta (Zhejiang-Jiangsu-Shanghai), we ensure fast logistics and on-time delivery to global clients.
Q5: Are your FFC flat cables compliant with international standards for global markets?
A5: Yes, our flat cable FFC fully complies with international standards including IATF16949 (automotive quality), ISO14001 (environmental management), and RoHS. They meet the requirements of global automotive and electronics markets, making them suitable for export to North America, Europe, Southeast Asia, and beyond.
Q6: How does flat cable FFC compare to traditional round cables in performance?
A6: Flat cable FFC outperforms traditional round cables by saving 30-50% installation space, reducing weight by 20-40%, and offering superior flexibility for tight or dynamic installations. Its flat design minimizes EMI interference, ensuring more stable signal transmission, while automated manufacturing ensures consistent quality and dimensional accuracy-making it a more reliable choice for high-precision applications.
Q7: Can flat cable FFC be used in high-temperature industrial environments?
A7: Absolutely. Our flat cable FFC operates in a temperature range of -40°C to +125°C, making it suitable for high-temperature industrial environments like automation machinery, robotics, and industrial control systems. For extreme temperature needs, we also offer customized solutions with high-temperature resistant insulation (up to +150°C) to meet specific industrial requirements.
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