Product Introduction
Flexible Flat Cable (FFC), a core product of Jiaxing Richang Auto Parts Co., Ltd., is a high-performance signal transmission cable manufactured by laminating rubber film as insulation material and multiple copper strips as conductors through advanced automated equipment. As a professional automotive FFC supplier with over a decade of experience, we adhere to strict quality standards such as IATF16949 and ISO14001, ensuring our FFC cables deliver reliable performance in diverse demanding environments. Widely recognized for its exceptional flexibility and compact design, our FFC is a preferred choice for signal transmission in automotive clock springs, wiring harnesses, and various electronic devices, bridging the gap between efficient connectivity and space-saving requirements.
Key Advantages
Superior Flexibility: The flat, thin structure enables easy bending and routing in tight spaces, making it ideal for applications requiring frequent movement or limited installation area-perfect for automotive clock spring internal connections.
Space-Saving & Lightweight: Compared to traditional round cables, FFC features a smaller footprint and lighter weight, reducing overall system weight and optimizing space utilization in vehicles and electronic products.
High Transmission Reliability: Adopting high-quality copper strips and insulation materials, the cable ensures stable signal transmission with low resistance and excellent insulation performance, minimizing signal loss and interference.
Automated Precision Manufacturing: Produced via advanced lamination, punching, and printing equipment, our FFC maintains consistent dimensions and reliable quality, meeting strict automotive industry tolerances.
Environmental Durability: Resistant to high and low temperatures, humidity, and vibration, the cable performs reliably in harsh automotive and industrial environments, complying with RoHS standards for eco-friendliness.
Customizable Solutions: We offer FFC cables with varying conductor counts, widths, and lengths to fit specific application needs, supporting custom designs for different vehicle models and electronic devices.
Technical Specifications
|
Specification |
Details |
|
Product Type |
Flexible Flat Cable (FFC) |
|
Conductor Material |
High-purity copper strip |
|
Insulation Material |
Heat-resistant rubber film |
|
Conductor Count (Channels) |
2-26 channels (customizable) |
|
Conductor Width |
0.3mm-1.0mm (standard), custom widths available |
|
Cable Thickness |
0.1mm-0.5mm (depending on conductor count and insulation layer) |
|
Pitch Size |
0.5mm, 1.0mm, 1.25mm (common specifications) |
|
Operating Temperature Range |
-40°C to +125°C |
|
Insulation Resistance |
≥100MΩ (DC 500V, 1min) |
|
Voltage Rating |
300V AC/DC |
|
Current Capacity |
0.5A-3A per conductor (depending on conductor size) |
|
Bending Radius |
Minimum bending radius ≥5x cable thickness |
|
Compliance Standards |
IATF16949, ISO14001, RoHS, GB/T29490 |
|
Packaging |
Vacuum-sealed with pearl cotton protection to prevent oxidation and damage |
Applications
Automotive Industry:
Clock spring internal wiring, automotive wiring harnesses, instrument panels, infotainment systems, and safety-related components (collaborating with automakers like SAIC-GM-Wuling, BYD, and GAC Passenger Cars).
Consumer Electronics:
Printers, scanners, copiers, LCD TVs, DVD players, fax machines, and audio equipment for signal transmission between moving parts.
Industrial Equipment:
Plotters, industrial control systems, and automation machinery requiring flexible connectivity in compact spaces.
New Energy Vehicles:
Battery management systems, on-board chargers, and electric vehicle wiring harnesses, leveraging lightweight and high-temperature resistant properties.
FAQ
Q1: What makes your FFC suitable for automotive clock spring applications?
A1: Our FFC is engineered with exceptional flexibility and durability to withstand repeated rotational movements in clock springs. It meets automotive-grade temperature and vibration requirements (-40°C to +125°C) and features reliable insulation to prevent short circuits, ensuring long-term performance in steering wheel assemblies-backed by our IATF16949 certification for quality assurance.
Q2: Can you provide custom FFC solutions for specific electronic devices?
A2: Yes, we offer fully customizable FFC cables based on your requirements, including conductor count (2-26 channels), pitch size, length, and terminal configurations. Our engineering team works closely with clients to design solutions that fit unique space and performance needs, supported by rapid prototyping and batch production capabilities.
Q3: How do you ensure the quality and consistency of your FFC cables?
A3: Quality control is integrated throughout the production process: raw materials are inspected for compliance with RoHS and material standards; key parameters like conductor width and insulation thickness are monitored via CCD visual inspection; and finished products undergo insulation resistance, voltage resistance, and flexibility testing. We also maintain ISO14001 environmental management and GB/T29490 intellectual property management systems to ensure holistic quality.
Q4: What is the lead time for standard and custom FFC orders?
A4: Standard FFC configurations (common conductor counts and lengths) have a lead time of 7-10 working days. Custom orders typically require 10-15 working days, depending on the complexity of the design and order quantity. We leverage our efficient logistics network in the Yangtze River Delta region for fast delivery to global clients.
Q5: Are your FFC cables compliant with international environmental standards?
A5: Yes, all our FFC cables comply with RoHS standards, restricting the use of hazardous substances such as lead and mercury. We also adhere to ISO14001 environmental management system requirements, implementing pollution prevention and waste reduction measures throughout the production process, making our products eco-friendly and suitable for global markets.
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