Flexible Flat Power Cable - High-Efficiency Power Transmission Solution
Product Introduction
Flexible flat power cable is a high-performance power transmission component manufactured by Jiaxing Richang Auto Parts Co., Ltd.-a National High-tech Enterprise certified with IATF16949, ISO14001, and GB/T29490 standards. This flexible flat power cable integrates high-purity copper conductors and heat-resistant insulation film, laminated via advanced automated equipment to achieve exceptional flexibility, thin profile, and reliable power delivery. As a professional flexible flat power cable supplier with over a decade of expertise in automotive and industrial connectivity, we implement strict quality control from raw material inspection (RoHS-compliant) to finished product testing, ensuring consistent performance in dynamic and high-power applications. Our flexible flat power cable is widely trusted by global clients, including SAIC-GM-Wuling, BYD, and GAC Passenger Cars, for its space-saving design and stable power transmission-making it a preferred choice for demanding industries.
Key Advantages
Exceptional Flexibility & Bendability: The flat, thin structure of flexible flat power cable allows effortless bending, folding, and routing in tight spaces, making it ideal for dynamic applications like automotive wiring harnesses and industrial equipment that require repeated movement.
Space-Saving & Lightweight: Compared to traditional round power cables, flexible flat power cable occupies 30-50% less space and weighs 20-40% less, optimizing weight distribution and space utilization in vehicles, electronics, and industrial assemblies.
Efficient Power Transmission: High-purity copper conductors ensure low resistance and minimal power loss, while premium insulation material provides strong thermal stability and dielectric strength-critical for high-power automotive and industrial applications.
Precision Automated Manufacturing: Produced with CCD visual inspection, automated lamination, and precision punching equipment, our flexible flat power cable maintains tight dimensional tolerances, ensuring uniform conductor spacing and reliable connectivity across batches.
Harsh Environment Durability: With an operating temperature range of -40°C to +125°C, this flexible flat power cable resists high/low temperatures, humidity, vibration, and salt spray-meeting automotive-grade (IATF16949) and industrial durability standards.
Customizable Configurations: We offer flexible flat power cable with 2-26 conductors, customizable conductor widths (0.3mm-1.0mm), pitch sizes (0.5mm-1.25mm), and lengths, tailored to specific power requirements for vehicles, industrial machinery, and electronic devices.
RoHS Compliance & Eco-Friendliness: All flexible flat power cables meet RoHS standards, free from hazardous substances like lead and mercury, aligning with global environmental regulations for sustainable manufacturing.
Technical Specifications
|
Specification |
Details |
|
Product Name |
Flexible Flat Power Cable |
|
Conductor Material |
High-purity copper strip |
|
Insulation Material |
Heat-resistant rubber film (PE-based) |
|
Conductor Count |
2-26 conductors (customizable) |
|
Conductor Width |
0.3mm, 0.5mm, 0.8mm, 1.0mm (standard); custom widths available |
|
Cable Thickness |
0.1mm-0.5mm (varies by conductor count and insulation layer) |
|
Pitch Size |
0.5mm, 1.0mm, 1.25mm (common specifications) |
|
Operating Temperature Range |
-40°C to +125°C |
|
Insulation Resistance |
≥100MΩ (DC 500V, 1 minute) |
|
Voltage Rating |
300V AC/DC |
|
Current Capacity |
1A-5A per conductor (depending on conductor size) |
|
Minimum Bending Radius |
≥5× cable thickness (dynamic bending); ≥3× cable thickness (static bending) |
|
Compliance Standards |
IATF16949, ISO14001, RoHS, GB/T29490 |
|
Testing Certifications |
SGMW (SAIC-GM-Wuling) Laboratory GP10 Recognition |
|
Raw Material Compliance |
RoHS-certified conductors and insulation film |
|
Packaging |
Vacuum-sealed with pearl cotton protection to prevent oxidation and damage |
Applications
Automotive Industry
Automotive wiring harnesses, clock spring power supply, instrument panels, infotainment systems, and electric vehicle (EV) power transmission components. Trusted by leading automakers including SAIC-GM-Wuling, BYD, GAC Passenger Cars, Jiangling Ford, and Hozon New Energy.
01
Industrial Equipment
Industrial control systems, automation machinery, robotics, power distribution units, and sensors-ideal for power transmission in compact or dynamic industrial environments.
02
New Energy Vehicles (NEVs)
Battery management systems (BMS), on-board chargers, EV wiring harnesses, and charging piles, leveraging lightweight and high-temperature resistant properties for efficient power delivery.
03
Consumer Electronics
High-power audio equipment, LCD TVs, medical devices, and portable electronic devices requiring reliable, space-saving power transmission.
04
Commercial Vehicles
Heavy-duty trucks, buses, and construction vehicles-serving clients like Shaanxi Auto, Dongfeng, and Sinotruk for durable power connectivity.
05
FAQ
Q1: What makes your flexible flat power cable suitable for automotive high-power applications?
A1: Our flexible flat power cable is engineered with high-purity copper conductors that minimize resistance and power loss, supporting 1A-5A current per conductor. It meets automotive-grade temperature (-40°C to +125°C) and vibration standards, with strict insulation resistance testing (≥100MΩ) to ensure safety. Backed by IATF16949 certification and SGMW laboratory recognition, it's trusted for EV power harnesses and clock spring power supply-meeting the reliability demands of major automakers.
Q2: Can you provide custom flexible flat power cable solutions for specific power requirements?
A2: Yes, we specialize in customizable flexible flat power cable solutions. We tailor conductor count (2-26), conductor width, pitch size, length, and insulation materials to match your specific power transmission needs (1A-5A per conductor). Our engineering team collaborates closely with clients to develop prototypes, conduct performance testing, and deliver batch production with rapid lead times (10-15 working days for custom orders).
Q: What is Foreign Trade-Express?
A3: Quality control is integrated into every production stage: raw materials (conductors, insulation film) undergo batch sampling and RoHS compliance verification; key parameters (conductor width, thickness, current capacity) are monitored via CCD visual inspection and automated systems; finished cables undergo insulation resistance, voltage resistance, and durability testing. We also maintain ISO14001 and GB/T29490 systems for holistic quality assurance.
Q4: What is the lead time for standard and custom flexible flat power cable orders?
A4: Standard flexible flat power cable configurations (common conductors, pitch sizes, and lengths) have a lead time of 7-10 working days. Custom orders require 10-15 working days, depending on design complexity and order quantity. Leveraging our strategic location in the Yangtze River Delta (Zhejiang-Jiangsu-Shanghai), we ensure fast logistics and on-time delivery to global clients.
Q5: Are your flexible flat power cables compliant with international standards for global markets?
A5: Yes, our flexible flat power cables fully comply with international standards including IATF16949 (automotive quality), ISO14001 (environmental management), and RoHS (hazardous substance restriction). They meet the requirements of global automotive, industrial, and electronics markets, making them suitable for export to North America, Europe, Southeast Asia, and beyond.
Q6: How does flexible flat power cable compare to traditional round power cables in performance?
A6: Flexible flat power cable outperforms traditional round power cables by saving 30-50% installation space, reducing weight by 20-40%, and offering superior flexibility for tight or dynamic installations. Its flat design enhances heat dissipation, while high-purity copper conductors ensure more efficient power transmission with minimal loss-making it a more reliable choice for high-power, space-constrained applications.
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