FFC FPC Flexible Flat Cable - High-Performance Signal Transmission Solution
Product Introduction
FFC FPC flexible flat cable is a cutting-edge connectivity product manufactured by Jiaxing Richang Auto Parts Co., Ltd.-a National High-tech Enterprise certified with IATF16949, ISO14001, and GB/T29490 standards. Combining the flexibility of FFC (Flexible Flat Cable) and the adaptability of FPC (Flexible Printed Circuit), this FFC FPC flexible flat cable is constructed with high-purity copper conductors and heat-resistant insulation film, laminated via advanced automated equipment. As a professional FFC FPC supplier with over a decade of expertise in automotive and electronic connectivity, we integrate strict quality control from raw material inspection (RoHS-compliant) to finished product testing, ensuring exceptional reliability in dynamic and space-constrained applications. Our flexible flat cable is widely trusted by global clients, including SAIC-GM-Wuling, BYD, and GAC Passenger Cars, for its thin profile, lightweight design, and stable signal transmission.
Key Advantages
Superior Flexibility & Adaptability: The integrated FFC FPC design enables extreme bending and folding, making this flexible flat cable ideal for dynamic applications like automotive clock springs and electronic device hinges that require repeated movement.
Space-Saving & Lightweight: Compared to traditional round cables or standalone FFC/FPC, our FFC FPC flexible flat cable occupies 40-60% less space and weighs 30-50% less, optimizing space utilization in compact automotive and electronic assemblies.
Stable Signal Integrity: High-purity copper conductors ensure low resistance and minimal signal loss, while premium insulation material provides strong electromagnetic interference (EMI) resistance-critical for precision electronic and automotive signal transmission.
Precision Automated Manufacturing: Produced with CCD visual inspection, automated lamination, and precision punching, our FFC FPC cable maintains tight dimensional tolerances, ensuring consistent conductor spacing and reliable connectivity across batches.
Harsh Environment Durability: With an operating temperature range of -40°C to +125°C, this flexible flat cable resists high/low temperatures, humidity, vibration, and salt spray, meeting automotive-grade (IATF16949) and industrial durability standards.
Customizable Configurations: We offer FFC FPC flexible flat cable with 2-26 channels, customizable conductor widths (0.3mm-1.0mm), pitch sizes (0.5mm-1.25mm), and lengths, tailored to specific needs for vehicles, consumer electronics, and industrial machinery.
RoHS Compliance & Eco-Friendliness: All FFC FPC cables meet RoHS standards, free from hazardous substances like lead and mercury, aligning with global environmental regulations for sustainable manufacturing.
Technical Specifications
|
Specification |
Details |
|
Product Name |
FFC FPC Flexible Flat Cable |
|
Conductor Material |
High-purity copper strip |
|
Insulation Material |
Heat-resistant rubber film (PE-based) / Flexible printed circuit substrate |
|
Conductor Count (Channels) |
2-26 channels (customizable) |
|
Conductor Width |
0.3mm, 0.5mm, 0.8mm, 1.0mm (standard); custom widths available |
|
Cable Thickness |
0.1mm-0.6mm (varies by conductor count and insulation/FPC layer) |
|
Pitch Size |
0.5mm, 1.0mm, 1.25mm (common specifications) |
|
Operating Temperature Range |
-40°C to +125°C |
|
Insulation Resistance |
≥100MΩ (DC 500V, 1 minute) |
|
Voltage Rating |
300V AC/DC |
|
Current Capacity |
0.5A-3A per conductor (depending on conductor size) |
|
Minimum Bending Radius |
≥5× cable thickness (dynamic bending); ≥3× cable thickness (static bending) |
|
Compliance Standards |
IATF16949, ISO14001, RoHS, GB/T29490 |
|
Testing Certifications |
SGMW (SAIC-GM-Wuling) Laboratory GP10 Recognition |
|
Raw Material Compliance |
RoHS-certified conductors and insulation/FPC substrates |
|
Packaging |
Vacuum-sealed with pearl cotton protection to prevent oxidation and damage |
Applications
Automotive Industry
Clock spring internal wiring, automotive wiring harnesses, instrument panels, infotainment systems, and safety components. Trusted by leading automakers including SAIC-GM-Wuling, BYD, GAC Passenger Cars, Jiangling Ford, and Hozon New Energy.
01
Consumer Electronics
Printers, scanners, copiers, LCD TVs, DVD/Blu-ray players, fax machines, audio equipment, digital cameras, and smartphones-ideal for signal transmission between moving or compact parts.
02
Industrial Equipment
Plotters, industrial control systems, automation machinery, robotics, and sensors, where flexible connectivity in tight spaces is critical.
03
New Energy Vehicles (NEVs)
Battery management systems (BMS), on-board chargers, electric vehicle (EV) wiring harnesses, and charging piles, leveraging lightweight and high-temperature resistant properties.
04
Medical Devices
Portable medical equipment (e.g., ultrasound machines, patient monitors, wearable devices) requiring reliable, space-saving signal transmission.
05
FAQ
Q1: What is the difference between FFC, FPC, and your FFC FPC flexible flat cable?
A1: FFC (Flexible Flat Cable) uses flat copper conductors with insulation film, while FPC (Flexible Printed Circuit) is a printed circuit on a flexible substrate. Our FFC FPC flexible flat cable integrates the best of both: the simplicity and cost-effectiveness of FFC with the enhanced adaptability and integration of FPC. It's ideal for applications needing both flexibility and precise component mounting, such as automotive clock springs and compact electronics.
Q2: Why is your FFC FPC flexible flat cable suitable for automotive applications?
A2: Our FFC FPC cable is engineered to withstand automotive-grade harsh conditions: it operates in -40°C to +125°C, resists vibration and salt spray, and has strict insulation resistance (≥100MΩ) to prevent short circuits. Backed by IATF16949 certification and SGMW laboratory recognition, it's trusted for clock springs, wiring harnesses, and EV components-meeting the reliability demands of major automakers.
Q3: Can you provide custom FFC FPC flexible flat cable solutions?
A3: Yes, we specialize in customizable FFC FPC flexible flat cable solutions. We tailor conductor count (2-26 channels), pitch size, length, insulation/FPC materials, and terminal types to fit your unique application needs. Our engineering team collaborates closely with clients to develop prototypes, conduct performance testing, and deliver batch production with rapid lead times (10-15 working days for custom orders).
Q4: How do you ensure the quality of FFC FPC flexible flat cables?
A4: Quality control is integrated into every production stage: raw materials (conductors, insulation, FPC substrates) undergo batch sampling and RoHS compliance verification; key parameters (conductor width, thickness, pitch) are monitored via CCD visual inspection and automated systems; finished cables undergo insulation resistance, voltage resistance, bending durability, and signal transmission testing. We also maintain ISO14001 and GB/T29490 systems for holistic quality assurance.
Q5: What is the lead time for standard and custom FFC FPC cable orders?
A5: Standard FFC FPC flexible flat cable configurations (common channels, pitch sizes) have a lead time of 7-10 working days. Custom orders require 10-15 working days, depending on design complexity and order quantity. Leveraging our strategic location in the Yangtze River Delta (Zhejiang-Jiangsu-Shanghai), we ensure fast logistics and on-time delivery to global clients.
Q6: Are your FFC FPC flexible flat cables compliant with international standards?
A6: Yes, our FFC FPC cables fully comply with international standards including IATF16949 (automotive quality), ISO14001 (environmental management), and RoHS (hazardous substance restriction). They meet the requirements of global automotive and electronics markets, making them suitable for export to North America, Europe, Southeast Asia, and beyond.
Q7: How does your FFC FPC flexible flat cable perform compared to traditional cables?
A7: Our FFC FPC flexible flat cable outperforms traditional round cables by saving 40-60% space, reducing weight by 30-50%, and offering superior flexibility for tight or dynamic installations. Its flat design minimizes EMI interference, ensuring more stable signal transmission, while the integrated FFC-FPC structure enhances adaptability for complex assemblies-making it a more reliable choice for high-precision applications.
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